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Storage of high-pressure gas BACK


22 February, 2006
The Safety Office

Safe management of high-pressure gas cylinders



1.Cylinder manager

    In case that  high-pressure gas cylinders transported into the facility, a cylinder manager1 must be appointed in advance. The cylinder manager should oversee the safe storage of the cylinder.


2. Receiving and Sending gas cylinders

    The cylinder manager supervises the inventory of cylinders using Inventory of high-pressure gas cylinders (pdf format). The gas supplier can fill in the register, but signature or seal of the cylinder manager should be required.

    The Inventory of high-pressure gas cylinders should be placed near the high-pressure gas cylinder so as to be easily found.


3.Transport of high-pressure gas cylinder (for procedure chart)

3.1 Common matters for entire facility
  • Do not take a high-pressure gas cylinder into a sealed room. If you must do so by necessity, please install necessary devices such as a ventilation system and an oximeter.
  • For specialty gases, additional procedures (JASRI's procedures or legal procedures) are required. Please fill in form2 and contact the Safety Office. The cylinder cannot be transported into the facility until a permit is acquired.
  • For flammable gas, toxic gas and oxygen gas, legal technical standards must be fulfilled. Please provide the necessary information3 to Safety Office and satisfy the technical standards before high-pressure cylinders containing such gases are transported into the facility.

3.2 Transport of high-pressure gas cylinder into Storage Ring Building and Storage Ring Annex West

    The Storage Ring Building and Storage Ring Annex West (hereafter called Storage Ring Buildings) have been registered with the government as places where high-pressure gas is stored. Therefore, high-pressure gas cylinders that do not fulfill the requirements cannot be brought into these buildings.

3.2.1 Permanent installation

    When new high-pressure gas cylinders are brought into the buildings or the storage conditions are changed, fill in  High-pressure gas storage request (the Storage Ring Buildings) (pdf format) or High-pressure gas storage change request (the Storage Ring Buildings) (pdf format), respectively, and submit them to the head of the Safety Office.

    The outline of the procedures, which take approximately 1 month, is as follows.

Applicants  -> The head of the Safety Office -> Executive head of JASRI -> Prefectural governor
 -> Granted permission to transport and store high-pressure gas cylinders

3.2.2 Temporary installation by users

    Radiation beam users who transport high-pressure gas cylinders into the buildings temporarily4 are requested to fill in High-Pressure Gas Cylinder Temporary Installation Confirmation and Report (pdf format, both sides), and submit it to the head of the Safety Office through the User Administration Division.

3.2.3 Temporary installation by general persons (the others)

    General persons are people other than radiation beam users, including the staff of JAEA(Japan Aomic Energy Agency), RIKEN, JASRI, University of Hyogo and contract beamlines, gas suppliers and contractors.

    General persons transporting high-pressure gas cylinders for temporary installation5 must fill in High-Pressure Gas Cylinders Temporary Installation Confirmation and Report (general persons) (pdf format) and submit it to the head of the Safety Office through the person in charge6.

3.3 Transport into buildings other than Storage-Ring Buildings.

    Special application is not required for transporting high-pressure gas cylinders (except specialty gases, flammable gases, toxic gases, and oxygen gas) into buildings other than the Storage-Ring Buildings. The cylinder manager shall be in charge of the safe storage of the cylinders.

    To transport high-pressure gas cylinders into buildings administrated by JAEA, RIKEN, and University of Hyogo, follow each instruction.


4. Handling high-pressure gas cylinders

  1. High-pressure gas cylinders (gas bottles) must be stored at the designated site of storage of high-pressure gas cylinders. (Do not store the cylinders on the carrier used for transporting them.)
  2. The site of storage of high-pressure gas cylinders and site of gas use must always be equipped with a pressure delivery handle (specified tool).
  3. Attach an open-close tag to a high-pressure gas cylinder in use.
  4. Daily checks must be implemented.
  5. Distinguish the cylinders not in use as gas-filled cylinders or empty cylinders and store them separately. Attach an "empty" label7) to the empty cylinders.
  6. Attach safety caps to the cylinders in use or to those being transferred.

    Please refer to High-pressure gas cylinders handling instractions prepared by JASRI.

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Top: examples of label attached to gas-filled cylinder
Middle: examples of label attached to empty cylinder
Bottom: examples of open-close tag attached to cylinder in use


5. Return of high-pressure gas cylinders

    Return empty gas cylinders speedily after use. The longest storage period for high-pressure gas cylinders in JASRI is one year. Return the cylinders stored for one year or more, even if they are still filled with gas.


6. Other notes

6.1 Stored high-pressure gas cylinders quantity inspection

    The Safety Office will examine the number of stored high-pressure gas cylinders annually (planned at the beginning of December). Cylinder managers should fill in Questionnaire for Stored High-Pressure Gas Cylinders Quantity Inspection (compressed gas cylinders)" (pdf format) and submit it to the Safety Office. Details will be provided at the implementation of the examination.

6.2 Custody of records

    The cylinder manager must keep records such as Inventory of high-pressure gas cylinders. In the event of a change of the cylinder manager, the invetory records must be taken over by the new manager. These records must be shown during the regular inspection or on-site inspection by the prefectural government or fire department. The records must be kept until the regular inspection or on-site inspection by the prefectural government.

 
7. Reference

7.1 Flammable gases

List of flammable gases




acrylonitrile
acrolein
acetylene



acetaldehyde
arsine
ammonia



carbon monoxide
ethane

ethylamine



ethylbenzene
ethylene
chloroethane



vinyl chloride
methyl chloride
ethylene oxide



propylene oxide
hydrogen cyanide
cyclopropane



disilane
diborane

dimethylamine



hydrogen
hydrogen selenide
trimethylamine



carbon disulfide
butadiene
butane



butylene
propane
propylene



methyl bromide
benzene
phosphine



methane
monogermane
silane



monomethylamine
methyl ether
hydrogen sulfide



Other gases that fall under A or B
  1. Gases whose lower explosion limit (when mixed with air; here and below) is 10 % or lower gas concentration.
  2. Gases for which the difference between the upper and lower explosion limits covers 20 % or larger area of gas concentration.


7.2 Toxic gases

List of toxic gases



acrylonitrile
acrolein
sulfur dioxide



arsine
ammonia
carbon monoxide



chlorine
chlormethyl
chloroprene



arsenic pentafluoride
phosphorus pentafluoride
ethylene oxide



nitrogen trifluoride
boron trifluoride
phosphorus trifluoride



hydrogen cyanide
diethylamine
disilane



sulfur tetrafluoride
silicon tetrafluoride
diborane



hydrogen selenide
trimethylamine
carbon disulfide



fluorine
methyl bromide
benzene



phosgene
phosphine
monogermane



silane
monomethylamine
hydrogen sulfide



Other gases whose threshold limit value is 200/1,000,000 or less.


7.3 Inert gases

List of inert gases



helium
neon
argon



krypton
xenon
radon



nitrogen
carbon dioxide
fluorocarbons
(excepting flammable forms)



7.4 Special material gases

List of special material gases



I.Silicon group
silane
dichlorosilane





trichlorosilane
silicon tetrachloride





silicon tetrafluoride
disilane



II.Arsenic group
arsine
arsenic(III) fluoride





arsenic(V) fluoride
arsenic(III) chloride





arsenic(V) chloride





III.Phosphorous group
phosphine
phosphorous(III) fluoride





phosphorous(V) fluoride
phosphorous(III) chloride





phosphorous(V) chloride
phosphorous oxychloride



IV.Boron group
diborane
boron trifluoride





boron trichloride
boron tribromide



V.Metal hydrides
hydrogen selenide
monogermane





hydrogen telluride
stibine





tin hydride





VI. Halides
nitrogen trifluoride
sulfur tetrafluoride





tungsten(VI) fluoride
molybdenu(VI)m fluoride





germanium tetrachloride
tin(IV) chloride





antimony(V) chloride
tungsten(VI) chloride





molybdenum(V) chloride





VII. Metal alkyls
trimethyl gallium
triethyl gallium





trimethyl indium
triethyl indium

                                                                                     
  1. Department, name and contact information for the usage (storage) manager, type and characteristics of gas, purpose, location, term and method of use, maximum storage capability, arrangement plan, technical diagrams, and measures taken for meeting technical standards must be provided
  2. The cylinder manager's belonging section, name and contact information, type, property and intended use of gas, place,  period, method and the maximum capacity of the storage, layout drawings and assembly drawings of the facility, technical standard mesures, etc.
  3. The cylinder manager's belonging section, name and contact information, type and amount of gas, place, period, method of the strage, specifications of ventilation system (if use toxic gases), etc.
  4. The period of installation is a maximum of one week in principle. In case that your beamtime is one week and more, the term become one beamtime.
  5. The period of installation is a maximum of one week in principle. In case of that period of construction or installation work exceeds one week by necessity, please obtain the Safety Office's consent on this matter in advance.
  6. The person in charge is the staff member of JASRI or of the contract beamlines (including beamlines of JAEA and RIKEN) who directly or indirectly transported the high-pressure gas cylinders into the facility.
  7. "Filled" and "empty" labels are attached to gas cylinders delivered to JASRI by the gas supplier. Use these labels to show the status of the gas cylinders.

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